TOVONN Intelligent Belt Sander | Automated Grinding & Polishing Equipment
TOVONN's Intelligent Belt Sander offers modular grinding automation compatible with robotic arms from Fanuc, ABB, and Yaskawa. Designed for die-casting manufacturers, our belt sanders enhance product quality while reducing labor costs. Customizable for aluminum, magnesium, zinc, iron, and copper alloy castings.
Intelligent Belt Sander
Automated Belt Sander, Grinding and Polishing Equipment, Multi-functional Belt Sander, Sanding and Polishing Machine
Tovonn Technology's intelligent belt sander is designed to be compatible with grinding and polishing robotic arms, intelligent Chiba wheel machines, floating deburring pneumatic tools, and other grinding equipment. It provides a modular peripheral grinding equipment solution, forming an all-in-one grinding automation unit. Leveraging the high precision of robotic arms, it effectively enhances product quality and efficiency.
The central control system of the grinding and polishing robotic arm can detect whether there is a breakage in the belt of the belt sander. It gradually increases the operating speed based on the production conditions input by the user through the human-machine interface, maintaining a stable grinding effect.
To accommodate the grinding of different types of castings, the spacing, distance, hardness, and softness of the rubber wheels on the belt sander can be adjusted according to the characteristics of the castings.
Suitable for grinding and polishing castings of aluminum alloy die-casting, magnesium alloy die-casting, zinc alloy die-casting, iron casting, and copper alloy casting.
Features
- External Dimensions: L x W x H (Approx.) 850 x 550 x 1800 mm
- Belt Width Options: Width 25mm to 100mm (1 to 4 inches) selectable
- Belt Length Options: Length 3400mm to 4000mm selectable
- Belt Grit Options: Can use grit from 40 to 600
- Wheel Width: Selectable from 1 to 6 inches
- Wheel Hardness: Options include 30, 50, 70, 90 degrees
- Explosion-proof Motor Specifications: 5HP, Three-phase 220V / 380V, 50 / 60Hz, 1750rpm
- Yaskawa Inverter Specifications: 3.7KW (5HP) Three-phase 380V
- Electrical Solenoid Valve Specifications: SMC-7120 x 1
- Machine Appearance Colors: Main Body (White), Cover (Yellow), Other Extended Supports (Black)
- Weight: Approximately 295 Kg
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Belt Sander
Product Advantages
● Meets ESG Requirements:
➔ Goal 8: Promote sustained, inclusive, and sustainable economic growth, full and productive employment, and decent work for all.
➔ 8.2: Increase economic productivity through diversification, technological upgrading, and innovation, with a focus on high value-added and labor-intensive industries.
➔ 8.8: Protect the rights of workers, promote a safe working environment, including for migrant workers, especially women, and those engaged in hazardous work.
● Save Labor Costs: By integrating the overflow well folding machine, punching press, and die, the production process of die-casting extraction is automated, reducing the number of material handling and manual processing times, thus lowering labor requirements.
● Personnel Safety Protection: Previous manual operations required workers to reach deep into the hydraulic press to extract or place the castings, exposing their arms to the working area of the hydraulic press. This often resulted in unfortunate accidents such as crushed arms and fingers. This significantly contributes to the health protection of workers, as employee health is the company's greatest asset.
Robotic arm automation system integration.
What makes a belt sander truly compatible with multi-brand robotic arm integration?
True robotic integration requires more than simple mechanical compatibility. TOVONN's Intelligent Belt Sander features a sophisticated central control system that communicates directly with Fanuc, ABB, and Yaskawa robotic arms, enabling real-time belt condition monitoring and adaptive speed control. Our system's modular design allows system integrators to create customized grinding solutions with multiple peripheral attachments, providing the flexibility needed for diverse automation projects while maintaining a unified control interface.
Engineered to exceed modern manufacturing demands, our Intelligent Belt Sander features an explosion-proof 5HP motor, Yaskawa inverter technology, and a sophisticated central control system that monitors belt integrity while gradually optimizing operating speeds based on user-defined parameters. The system's adjustable rubber wheel configuration allows for precise adaptation to various casting geometries, while its integration with robotic arms delivers consistent, high-quality surface finishes that manual operations cannot match. By implementing TOVONN's Intelligent Belt Sander, manufacturers can significantly reduce labor costs, improve workplace safety, and achieve the sustainable production goals outlined in ESG requirements.