TOVONN Die Casting Extraction Automation Systems | Industrial Robotic Integration
TOVONN's Die Casting Extraction Automation Systems integrate six-axis industrial robotic arms from Yaskawa, FANUC, and ABB to optimize production, reduce labor costs, and enhance quality. Our customized solutions include extraction, cooling, and trimming functionalities for aluminum, magnesium, and zinc alloy die casting processes.
Die Casting Extraction Automation System Integration
Die Casting Extraction Automation, Die Casting Extraction Industrial Robotic Arm
Optimize Your Die-Casting Operations with Advanced Extraction Automation
Discover the power of automation with our Die Casting Extraction Automation System Integration, expertly developed by Tovonn Technology. This system features a state-of-the-art six-axis industrial robotic arm designed to work seamlessly with die-casting machines, enhancing the efficiency and precision of the extraction process for die-cast parts. Our comprehensive solution not only automates the extraction but also integrates several critical functionalities to streamline your production line.
Key features of our integrated system include:
- Die-Casting Extraction Function: Automated removal of die-cast parts, minimizing manual handling and increasing production speed.
- Insertion of Inserts: Includes insert feeding equipment and grippers to efficiently place inserts during the casting process.
- Die-Casting Cooling Function: Rapidly cools down die-cast parts to ensure they maintain their shape and quality.
- Overflow Well Removal Equipment: Effectively removes excess material, enhancing the quality of the final product.
- Gate Trimming Function: Equipped with hydraulic punch press equipment, trimming dies, and a waste removal system to trim gates and sprues precisely, ensuring a clean finish.
Each component of our Die Casting Extraction Automation System is meticulously designed to boost productivity, reduce labor costs, and maintain high-quality standards. By integrating robotic arms into your die-casting process, you gain the advantage of consistent operations, reduced downtime, and improved safety for workers.
Die-casting extraction system, suitable for die-casting processes including:
- Die-casting extraction for cold chamber machines (aluminum alloy die-casting, magnesium alloy die-casting).
- Die-casting extraction for hot chamber machines (magnesium alloy die-casting, zinc alloy die-casting).
TOVONN Technology can collaborate with robotic arm manufacturers, including:
- YASKAWA (YASKAWA Robotics)
- FANUC (FANUC Corporation)
- ABB (ABB Robotics)
The die casting machine brands that Tovonn Technology has collaborated with include:
- TOYO (Toyo Die Casting Machine)
- TOSHIBA (Toshiba Machine)
- SHIBAURA (Shibaura Machine)
- TBC (Shangfu Die Casting Machine)
- HISHINUMA (Hishinuma Machinery)
- BUHLER (Buhler Group)
- UBE (UBE Machinery)
- FRECH (FRECH)
- Prince
- Italpresse
- L.K. Technology
- Producer Co., Ltd
- ZITAI PRECISION MACHINERY CO., LTD
Please contact us immediately to learn more about how our robotic arm integration system can enhance your die-casting extraction process and meet your automation needs.
Robotic arm automation system integration.
Looking to integrate robotic extraction with existing die casting equipment?
TOVONN specializes in seamless integration of robotic extraction systems with your existing die casting equipment, regardless of brand or age. Our engineers have extensive experience working with Yaskawa, FANUC, and ABB robotic arms, and have successfully integrated with 13+ die casting machine brands including TOYO, TOSHIBA, BUHLER, and UBE. We provide comprehensive compatibility analysis, custom interface development, and tailored programming to ensure your new automation system works perfectly with your current production infrastructure, maximizing your return on investment.
Developed with over 40 years of casting industry experience, our die casting extraction automation solutions are compatible with both cold chamber machines (aluminum and magnesium alloy) and hot chamber machines (magnesium and zinc alloy). TOVONN has successfully integrated with numerous die casting machine brands including TOYO, TOSHIBA, SHIBAURA, BUHLER, and UBE among others. Each system is fully customizable to meet specific production requirements, featuring tailored electronic control programs, intuitive human-machine interfaces, and specialized equipment designed to optimize your manufacturing process while enhancing workplace safety and product quality.