Intelligent Flap Wheel Machine, Dual-Axis Flap Wheel Machine
Flap Disc Machine, Wire Brush Machine, Sanding Machine, Polishing Machine
TOVONN Technology Corporation's smart flap wheel machine, designed to work seamlessly with grinding and polishing robotic arms, intelligent sanding machines, and floating deburring pneumatic tools, offers a modular peripheral grinding equipment solution, forming an all-in-one automated grinding unit. Leveraging the high repeatability precision of robotic arms, it effectively enhances product quality and efficiency.
The central control system of the grinding and polishing robotic arm can detect the wear condition of the flap wheel machine's abrasive materials, adjust grinding conditions and positions accordingly, maintaining a stable grinding effect.
The intelligent flap wheel machine features two grinding zones - upper and lower - accommodating two abrasive wheels with a diameter of up to 500mm. Examples of compatible grinding consumables include flap wheels, flap brushes, winged wheels, convolute wheels, non-woven wheels, and more. This machine is commonly used for grinding components with intricate curved surfaces.
Ideal for grinding and polishing components in aluminum alloy die casting, magnesium alloy die casting, zinc alloy die casting, iron casting, and copper alloy casting.
Features
1. Machine Dimensions: L x W x H (Approx.): 1200 x 600 x 1550mm
2. Servo Slide Travel: 200mm
3. Servo Slide Motor: Delta 400W Servo Motor
4. Explosion-proof Motor Specifications: 5HP, Three-phase 220V / 380V, 50 / 60Hz
5. Yaskawa Inverter Specifications: 3.7KW (5HP), Three-phase 380V x 1
6. Flap Wheel Machine Consumables Specifications: Inner hole 25mm, Maximum outer diameter not exceeding 400mm in diameter
7. Electrical Control Solenoid Valve Specifications: SMC-3120
8. Machine Appearance Colors: Body (White), Cover (Yellow), Other Extension Brackets (Black)
9. Automatic Compensation of Position and Speed when Grinding Material Wears.
10. Customizable Grinding Speed and Compensation Speed.
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Intelligent Flap Wheel Machine
Product Advantages
● Meets ESG Requirements:
➔ Goal 8: Promote sustained, inclusive, and sustainable economic growth, full and productive employment, and decent work for all.
➔ 8.2 Through diversification, technological upgrades, and innovation, increase the capacity of the economy, focusing on high value-added and labor-intensive industries.
➔ 8.8 Protect the rights of workers, promote a safe working environment, including for migrant workers, especially women, and those engaged in hazardous work.
● Save Labor Costs: Combine overflow well trimming machines, punch presses, and dies to automate the production process of die casting, reduce the number of material handling times, and decrease manual processing time, lowering labor demand.
● Personnel Safety Protection: Previous manual operations required workers to insert their arms deep into the hydraulic punch press to retrieve or place castings, resulting in frequent unfortunate workplace incidents such as arm and finger injuries. This significantly contributes to protecting workers' health, as employee health is the company's greatest asset.
Robotic arm automation system integration.
Intelligent Flap Wheel Machine, Dual-Axis Flap Wheel Machine | Smart Factory Transformation with TOVONN's production line automation systems
Founded in 2004 in Taiwan, TOVONN Technology Industrial Co., Ltd. specializes in production line automation systems, including Intelligent Flap Wheel Machine, Dual-Axis Flap Wheel Machine, robotic arms for die-casting, spraying, polishing, and buffing. With over 20 years of experience, we offer comprehensive solutions in optical, mechanical, electrical, and system integration. We focus on smart factory transformation and carbon footprint management, ensuring high-quality, efficient manufacturing.
With over 40 years of experience in the casting field, TOVONN specializes in automation system integration using six-axis industrial robotic arms and various specialized equipment to help customers automate production, reduce labor requirements, stabilize product quality, and lower production costs. We focus on the automation integration of traditional industries and casting industries, such as die-casting removal, release agent spraying, grinding, and polishing robot systems. Our main products include die-casting automation, industrial automation, system integration services, automated robots (robotic arms), extract robots, spray robots, polish robots, handling robots, and robotic arms from Yaskawa, FANUC, and ABB. For small and medium-sized customers with diverse production needs, TOVONN offers fully customized integration services, designing exclusive electronic control programs, human-machine interfaces, and special equipment to meet their production requirements.
TOVONN has been offering our customers collaborative production line automation systems since 2004. With both advanced technology and 20 years of experience, TOVONN always makes sure to meet each customer's demand.