Punching Press Machine, Deburring Machine | Smart Factory Transformation with TOVONN's production line automation systems

The Yaskawa motoman GP25 robotic arm places the castings on the hydraulic punch press | TOVONN's Professional Robotic Integration Services to Optimize Your Production Process, Reduce Costs, and Enhance Quality.

Hydraulic Edge Shearing Punch Press, Hydraulic Punch Press Machine

Punching Press Machine, Deburring Machine

Tovonn Technology's versatile hydraulic gating punch press machine is designed to work in conjunction with casting cooling water tanks and die-casting extraction robotic arms for automated production. The robotic arm moves the casting from the cooling water tank or air-cooled rack to the hydraulic punch press. The lower die seat of the press slides out, minimizing interference between the robotic arm and the press's large columns.

This system is suitable for trimming actions on castings, including gates, runners, and overflow wells, from both cold chamber and hot chamber die-casting machines. It is ideal for use in the production of aluminum and magnesium alloy castings.

As for zinc alloy die-casting and castings with a production cycle time of less than 20 seconds, careful discussion and evaluation are necessary to determine suitability.

Die Casting Engineers May Encountered the Following Challenges:

If you have faced the following challenges as die casting engineers:
* The die-casting machine keeps producing castings, piling them up, yet finding workers to handle the backlog is a struggle.
* Workers are unfamiliar with the direction and technique of tapping, leading to the collapse of casting corners and resulting in defective products.
* Operators using hydraulic punching presses inadvertently get their fingers, hands, or even entire arms crushed, posing serious safety concerns.

If you are experiencing these challenges, please contact Tovonn Technology. Let's discuss and plan how to automate the removal of flashings and runners from castings, stepping into the world of automation together.

Features

1. Machine Dimensions: L x W x H (approx.): 1100 x 1500 x 2600mm
2. Stamping Capacity: 20 Ton
3. Stamping Stroke: 500mm (150 ~ 650)
4. Column Dimensions: LW (approx.): 400 x 600mm
5. Slide Table Dimensions: LW (approx.): 550 x 500mm
6. Slide Table Stroke: 350mm
7. Downward Pressure Cylinder: φ 32 ST: 150mm
8. Discharge Cylinder: φ 32 ST:300mm
9. Lubrication Oil Nozzles: 2 pcs each for upper and lower molds
10. Air Blowing Nozzles: 2 pcs each for upper and lower molds
11. Oil Temperature Cooling Method: Water cooling
12. Hydraulic Motor: 5HP / Three-phase 220V/380V
13. Color Human-Machine Interface: 5" Proface & Mitsubishi PLC

Product Advantages

● ESG Compliance:
➔ Goal 8: Promote sustained, inclusive, and sustainable economic growth, full and productive employment, and decent work for all.
➔ 8.2: Enhance the productivity of economic entities through diversification, technological upgrades, and innovation, with a focus on high value-added and labor-intensive industries.
➔ 8.8: Protect the rights of workers, promote a safe working environment, including for migrant workers, especially women, and those engaged in hazardous work.
● Labor Cost Savings: Integrating overflow well trimming machines, punching presses, and dies automates the production process of die-casting extraction. This reduces material handling frequency and manual processing time, thereby lowering the demand for labor.
● Personnel Safety Protection: In the past, manual operations required workers to reach deep into the hydraulic punching press to extract or place castings, putting their arms within the working range of the press. This often resulted in unfortunate workplace incidents, such as crushed arms or fingers. The automation significantly benefits the health and protection of workers. Employee well-being is the company's greatest asset.


Hydraulic Edge Shearing Punch Press, Hydraulic Punch Press Machine | Smart Factory Transformation with TOVONN's production line automation systems

Founded in 2004 in Taiwan, TOVONN Technology Industrial Co., Ltd. specializes in production line automation systems, including Hydraulic Edge Shearing Punch Press, Hydraulic Punch Press Machine, robotic arms for die-casting, spraying, polishing, and buffing. With over 20 years of experience, we offer comprehensive solutions in optical, mechanical, electrical, and system integration. We focus on smart factory transformation and carbon footprint management, ensuring high-quality, efficient manufacturing.

With over 40 years of experience in the casting field, TOVONN specializes in automation system integration using six-axis industrial robotic arms and various specialized equipment to help customers automate production, reduce labor requirements, stabilize product quality, and lower production costs. We focus on the automation integration of traditional industries and casting industries, such as die-casting removal, release agent spraying, grinding, and polishing robot systems. Our main products include die-casting automation, industrial automation, system integration services, automated robots (robotic arms), extract robots, spray robots, polish robots, handling robots, and robotic arms from Yaskawa, FANUC, and ABB. For small and medium-sized customers with diverse production needs, TOVONN offers fully customized integration services, designing exclusive electronic control programs, human-machine interfaces, and special equipment to meet their production requirements.

TOVONN has been offering our customers collaborative production line automation systems since 2004. With both advanced technology and 20 years of experience, TOVONN always makes sure to meet each customer's demand.