Temperature-Controlled Cooling Water Tank, Temperature Controlled Tank | Smart Factory Transformation with TOVONN's production line automation systems

Yaskawa GP25 robotic arm places the casting into the cooling water tank to reduce the temperature | TOVONN's Professional Robotic Integration Services to Optimize Your Production Process, Reduce Costs, and Enhance Quality.

Casting Cooling Water Tank

Temperature-Controlled Cooling Water Tank, Temperature Controlled Tank

Tovonn Technology designs a casting cooling water tank that can be integrated with a multi-functional hydraulic shearing and punching press, as well as a die-casting extraction robotic arm for automated production. After the robotic arm extracts the casting from the die-casting machine, the casting remains at a high temperature and cannot be immediately sheared on the hydraulic punching press. Therefore, it is necessary to lower the temperature through the cooling water tank.

The casting cooling water tank is equipped with cooling fins inside and can be connected to the die-casting machine's cooling water system to reduce the temperature of the water in the tank. There is an air knife on top of the tank to quickly blow off any remaining water on the casting's surface. For castings that are not suitable for immersion in water, it is recommended to use an air-cooled rack to reduce the casting temperature.

The cooling water tank can also be paired with a trimming machine, with the lower half being the water tank and the upper half being the trimming machine, saving installation space and movement time. The trimming machine can remove overflow wells, burrs, and other elements, reducing waste generation on the hydraulic punching press.

This system is suitable for castings from both cold-chamber and hot-chamber die-casting machines, and it is appropriate for the production of aluminum alloy and zinc alloy die-castings. However, for zinc alloy die-casting and castings with a production cycle time of less than 20 seconds, a careful discussion and evaluation are necessary to determine suitability.

Features

1. Machine Dimensions L x W x H (Approx.): 700 x 1000 x 1300mm
2. Water Tank Capacity: 250L
3. Pump Motor Brand: KIKAWA 0.37kw, 1φ 220V
4. Water Tank Cooling Method: Water-cooled (3/4")
5. Water Tank Material: SUS304
6. Air Knife.

Product Advantages

● Meets ESG Requirements:
➔ Goal 8: Promote sustained, inclusive, and sustainable economic growth, full and productive employment, and decent work for all.
➔ 8.2 Enhance economic productivity through diversification, technological upgrading, and innovation, focusing on high-value and labor-intensive industries.
➔ 8.8 Protect labor rights and promote a safe working environment, including for migrant workers, especially women, and those engaged in hazardous work.
● Cost Savings in Labor: Integrating the overflow well trimming machine, punching press, and die enables the automation of the die-casting extraction process, reducing material handling frequency and manual processing time, thus lowering labor requirements.
● Personnel Safety Protection: In manual operations, workers previously needed to extend their arms deep into the hydraulic punching press to extract or place castings, exposing their limbs within the working range of the hydraulic punching press. This often resulted in unfortunate workplace incidents such as crushed or injured limbs and amputations. This significantly contributes to the health protection of workers, as employee well-being is a company's foremost interest.


Casting Cooling Water Tank | Smart Factory Transformation with TOVONN's production line automation systems

Founded in 2004 in Taiwan, TOVONN Technology Industrial Co., Ltd. specializes in production line automation systems, including Casting Cooling Water Tank, robotic arms for die-casting, spraying, polishing, and buffing. With over 20 years of experience, we offer comprehensive solutions in optical, mechanical, electrical, and system integration. We focus on smart factory transformation and carbon footprint management, ensuring high-quality, efficient manufacturing.

With over 40 years of experience in the casting field, TOVONN specializes in automation system integration using six-axis industrial robotic arms and various specialized equipment to help customers automate production, reduce labor requirements, stabilize product quality, and lower production costs. We focus on the automation integration of traditional industries and casting industries, such as die-casting removal, release agent spraying, grinding, and polishing robot systems. Our main products include die-casting automation, industrial automation, system integration services, automated robots (robotic arms), extract robots, spray robots, polish robots, handling robots, and robotic arms from Yaskawa, FANUC, and ABB. For small and medium-sized customers with diverse production needs, TOVONN offers fully customized integration services, designing exclusive electronic control programs, human-machine interfaces, and special equipment to meet their production requirements.

TOVONN has been offering our customers collaborative production line automation systems since 2004. With both advanced technology and 20 years of experience, TOVONN always makes sure to meet each customer's demand.