TOVONN TECHNOLOGY CORPORATION | TOVONN Automation Casting Experts, Elevate Your Productivity.
With over 40 years of experience in the casting field, TOVONN specializes in automation system integration using six-axis industrial robotic arms and various specialized equipment to help customers automate production, reduce labor requirements, stabilize product quality, and lower production costs. We focus on the automation integration of traditional industries and casting industries, such as die-casting removal, release agent spraying, grinding, and polishing robot systems. Our main products include die-casting automation, industrial automation, system integration services, automated robots (robotic arms), extract robots, spray robots, polish robots, handling robots, and robotic arms from Yaskawa, FANUC, and ABB. For small and medium-sized customers with diverse production needs, TOVONN offers fully customized integration services, designing exclusive electronic control programs, human-machine interfaces, and special equipment to meet their production requirements.
Recommend Products
01
Die Casting Automation
Die-casting automated integrated system including die-casting extracting, spraying, casting insert insertion, etc.
04
Casting Polishing Automation
Magnesium alloy bike forks polishing with Yaskawa motoman HP20D & Intelligent belt sander.
05
Casting Cooling Water Tank
The casting cooling water tank has functions such as temperature monitoring, automatic water replenishment.
06
Intelligent Belt Sander
The intelligent belt sanding machine can be paired polishing robot to provide a modular peripheral grinding equipment solution.
Specializes in the integration of various production line automation systems, including die casting, casting, forging, processing machines, casting post-processing and other fields. The main robot we cooperate with include YASKAWA robot FANUC robot, and ABB robot.
On die-casting machines above 1250T, the spray robot arm is usually installed above the fixed template, so most of the working area falls under the base of the robot arm. Considering the weight of the spray mechanism and the spraying position of the release agent, the Yaskawa robot arm will select a model similar to GP180-C00 or above. The working area of GP180 is mainly above the base, as shown in the figure. The working area of GP165R is mainly under the base, as shown in the figure.
The belt sanding machine will produce a large amount of dust when grinding the surface of the casting. TOVONN Technology recommends installing partitions around the grinding equipment, such as PU foam metal cork boards, and only making appropriate openings at the position of the incoming and outgoing materials, and adding Install dust collection equipment to vacuum the compartment. This will create a negative pressure effect in the cubicle, which can greatly reduce the impact of dust on the space outside the cubicle and reduce the pollution to the overall factory environment; employees can also avoid being exposed to high dust environments, which can affect the lungs and respiratory system. healthy.
Criteria for selecting Yaskawa robotic arms and cold chamber die casting machines: 125 ~ 350T: It is recommended to use Yaskawa robot arm GP25-C00. The maximum load of the arm is 25Kg and the maximum horizontal working radius is 1730mm. 500 ~ 900T: It is recommended to use Yaskawa robot arm GP50-C00. The maximum load of the arm is 50Kg and the maximum horizontal working radius is 2061mm. 500 ~ 1800T: It is recommended to use Yaskawa robotic arm GP180-C00. The maximum load of the arm is 180Kg and the maximum horizontal working radius is 2702mm. These three models are commonly used and easy to keep in stock.
In harsh environments with moisture and dust, it is necessary to select a robotic arm with special specifications to prevent moisture or dust from intruding into the transmission system.