TOVONN 10-Nozzle Spray Mechanism with Die-Casting Spray Robotic Arms | Industrial Automation
TOVONN's advanced 10-nozzle spray mechanism with die-casting spray robotic arms delivers precise release agent application for 650T-1800T machines. Compatible with YASKAWA, FANUC, and ABB robots, our system enhances production efficiency while reducing labor costs. Customizable spray circuits for optimal performance in aluminum alloy die-casting processes.
Spray Mechanism with Die-casting Spray Robotic Arms
Spray Mechanism for 800T Die Casting Machine
The spray mechanism, equipped with 10 nozzles and paired with die-casting spray robotic arms, allows for automated spraying. It is suitable for the release agent application on 650T, 800T, 1000T, 1250T, and 1800T die-casting machines. Both the fixed mold side and the movable mold side are equipped with 10 nozzles each (8 nozzles arranged horizontally and 2 nozzles arranged vertically), allowing for separate control of the spray in 5 circuits. Each side has 8 stainless steel pipes for individualized air blowing control.
Ideal for use in the release agent spraying operation of the cold chamber aluminum alloy die-casting process.
The Compatible Robotic Arms Include:
- YASKAWA Motoman: GP50-C00, GP180-C00
- FANUC: M-710iC, R-2000iC/165R
- ABB: IRB4600, IRB6600
The Die-casting Machine Brands that can be Paired with the System Include:
- TOYO Die Casting Machine.
- TOSHIBA Die Casting Machine.
- TBC Die Casting Machine.
- HISHINUMA Die Casting Machine.
- BUHLER Die Casting Machine.
- UBE Die Casting Machine.
- FRECH Die Casting Machine.
- Prince Die Casting Machine.
- Italpresse Die Casting Machine.
- LK Machinery.
- HSIN LIEN SHENG Machinery.
- ALTEK Die Casting Machine, and more.
Features
1. Appearance size of spray mechanism: L x W x T (approx.): 747 x 337 x 304mm
2. Number of nozzles: 10 x 2 sides (fixed mold side, movable mold side)
3. Spray circuit: 5 x 2 sides (fixed mold side, movable mold side)
4. Blowing circuit: 2 (fixed mold side, movable mold side)
5. Release agent atomization method: External mixing (mixing at the front of the nozzle)
The spray circuits and nozzle arrangement style can be adjusted according to customer requirements before product ordering. We also offer customized design services, so please feel free to contact us to discuss the spray mechanism style that best suits your needs.
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Customized spray mechanism: horizontal 8 + 2 nozzles, for 800T die casting machine - isometric view -
Customized spray mechanism: horizontal 8 + 2 nozzles, for 800T die casting machine - front view -
Customized spray mechanism: horizontal 8 + 2 nozzles, for 800T die casting machine - side view
Product Advantages
● Compliance with ESG Requirements:
➔ Goal 8: Foster sustained, inclusive, and sustainable economic growth, promote full and productive employment, and ensure decent work for all.
➔ 8.2: Enhance the capacity of the economy through diversification, technological upgrading, and innovation, with a focus on high value-added and labor-intensive industries.
➔ 8.8: Safeguard the rights of workers, promote a safe working environment, including for migrant workers, especially women, and those engaged in hazardous work.
● Labor Cost Savings: By integrating overflow well trimming machines, punch presses, and dies, the die casting extraction process is automated, reducing the frequency of material handling and manual processing time, thereby lowering labor demands.
● Personnel Safety Protection: Previous manual operations required workers to reach deep into hydraulic punch presses to extract or place castings, leading to unfortunate workplace incidents such as crushed or injured arms and fingers. This significantly contributes to the health protection of workers, where employee well-being is of paramount importance to the company.
Robotic arm automation system integration.
How Can TOVONN's 10-Nozzle Spray Mechanism Improve Your Die Casting Production Consistency?
Our precision-engineered spray system delivers uniform release agent application across both fixed and movable mold sides with 5 independent spray circuits per side, resulting in consistent part quality and reduced rejection rates. Customers report up to 30% improvement in surface finish consistency and significant reduction in production downtime. Request a customized configuration analysis to see how our system can optimize your specific die casting processes.
The system's versatile compatibility extends across major die-casting machine brands including TOYO, TOSHIBA, BUHLER, and UBE, making it an ideal automation solution for diverse manufacturing environments. With customizable nozzle arrangements and spray circuit configurations, TOVONN's spray mechanism adapts to specific production requirements while promoting workplace safety and operational efficiency. The external mixing atomization method ensures optimal release agent distribution, while the integrated air blowing circuits provide comprehensive mold surface preparation. This advanced spray system not only enhances production quality and consistency but also supports ESG compliance by improving workplace safety and reducing labor demands in hazardous environments.