Spray Mechanism with Die-casting Spray Robotic Arms | Over 40 Years of Excellence: TOVONN Technology's Comprehensive Automation Solutions
The spray mechanism, equipped with 10 nozzles and paired with die-casting spray robotic arms, allows for automated spraying. It is suitable for the release agent application on 650T, 800T, 1000T, 1250T, and 1800T die-casting machines. Both the fixed mold side and the movable mold side are equipped with 10 nozzles each (8 nozzles arranged horizontally and 2 nozzles arranged vertically), allowing for separate control of the spray in 5 circuits. Each side has 8 stainless steel pipes for individualized air blowing control.
Ideal for use in the release agent spraying operation of the cold chamber aluminum alloy die-casting process. TOVONN is a Spray Mechanism for 800T Die Casting Machine Robotic Arm, Die Casting Extraction Robotic Arm, Spray Robotic Arm, Polishing Robotic Arm, Buffing Robot and production line automation systems manufacturing supplier since 2004. With 40 years of experience, TOVONN specializes in integrating six-axis industrial robotic arms and specialized equipment. We offer robot systems for die-casting removal, release agent spraying, and grinding/polishing, helping clients reduce costs and improve quality. For SMEs, we provide fully customized integration services to meet diverse production needs. With over 40 years of experience in the casting field, TOVONN specializes in automation system integration using six-axis industrial robotic arms and various specialized equipment to help customers automate production, reduce labor requirements, stabilize product quality, and lower production costs. We focus on the automation integration of traditional industries and casting industries, such as die-casting removal, release agent spraying, grinding, and polishing robot systems. Our main products include die-casting automation, industrial automation, system integration services, automated robots (robotic arms), extract robots, spray robots, polish robots, handling robots, and robotic arms from Yaskawa, FANUC, and ABB. For small and medium-sized customers with diverse production needs, TOVONN offers fully customized integration services, designing exclusive electronic control programs, human-machine interfaces, and special equipment to meet their production requirements.
Spray Mechanism with Die-casting Spray Robotic Arms
Spray Mechanism for 800T Die Casting Machine
The spray mechanism, equipped with 10 nozzles and paired with die-casting spray robotic arms, allows for automated spraying. It is suitable for the release agent application on 650T, 800T, 1000T, 1250T, and 1800T die-casting machines. Both the fixed mold side and the movable mold side are equipped with 10 nozzles each (8 nozzles arranged horizontally and 2 nozzles arranged vertically), allowing for separate control of the spray in 5 circuits. Each side has 8 stainless steel pipes for individualized air blowing control.
Ideal for use in the release agent spraying operation of the cold chamber aluminum alloy die-casting process.
The Compatible Robotic Arms Include:
- YASKAWA Motoman: GP50-C00, GP180-C00
- FANUC: M-710iC, R-2000iC/165R
- ABB: IRB4600, IRB6600
The Die-casting Machine Brands that can be Paired with the System Include:
- TOYO Die Casting Machine.
- TOSHIBA Die Casting Machine.
- TBC Die Casting Machine.
- HISHINUMA Die Casting Machine.
- BUHLER Die Casting Machine.
- UBE Die Casting Machine.
- FRECH Die Casting Machine.
- Prince Die Casting Machine.
- Italpresse Die Casting Machine.
- LK Machinery.
- HSIN LIEN SHENG Machinery.
- ALTEK Die Casting Machine, and more.
Features
1. Appearance size of spray mechanism: L x W x T (approx.): 747 x 337 x 304mm
2. Number of nozzles: 10 x 2 sides (fixed mold side, movable mold side)
3. Spray circuit: 5 x 2 sides (fixed mold side, movable mold side)
4. Blowing circuit: 2 (fixed mold side, movable mold side)
5. Release agent atomization method: External mixing (mixing at the front of the nozzle)
The spray circuits and nozzle arrangement style can be adjusted according to customer requirements before product ordering. We also offer customized design services, so please feel free to contact us to discuss the spray mechanism style that best suits your needs.
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Customized spray mechanism: horizontal 8 + 2 nozzles, for 800T die casting machine - isometric view -
Customized spray mechanism: horizontal 8 + 2 nozzles, for 800T die casting machine - front view -
Customized spray mechanism: horizontal 8 + 2 nozzles, for 800T die casting machine - side view
Product Advantages
● Compliance with ESG Requirements:
➔ Goal 8: Foster sustained, inclusive, and sustainable economic growth, promote full and productive employment, and ensure decent work for all.
➔ 8.2: Enhance the capacity of the economy through diversification, technological upgrading, and innovation, with a focus on high value-added and labor-intensive industries.
➔ 8.8: Safeguard the rights of workers, promote a safe working environment, including for migrant workers, especially women, and those engaged in hazardous work.
● Labor Cost Savings: By integrating overflow well trimming machines, punch presses, and dies, the die casting extraction process is automated, reducing the frequency of material handling and manual processing time, thereby lowering labor demands.
● Personnel Safety Protection: Previous manual operations required workers to reach deep into hydraulic punch presses to extract or place castings, leading to unfortunate workplace incidents such as crushed or injured arms and fingers. This significantly contributes to the health protection of workers, where employee well-being is of paramount importance to the company.
Robotic arm automation system integration.
Spray Mechanism with Die-casting Spray Robotic Arms | Smart Factory Transformation with TOVONN's production line automation systems
Founded in 2004 in Taiwan, TOVONN Technology Industrial Co., Ltd. specializes in production line automation systems, including Spray Mechanism with Die-casting Spray Robotic Arms, robotic arms for die-casting, spraying, polishing, and buffing. With over 20 years of experience, we offer comprehensive solutions in optical, mechanical, electrical, and system integration. We focus on smart factory transformation and carbon footprint management, ensuring high-quality, efficient manufacturing.
With over 40 years of experience in the casting field, TOVONN specializes in automation system integration using six-axis industrial robotic arms and various specialized equipment to help customers automate production, reduce labor requirements, stabilize product quality, and lower production costs. We focus on the automation integration of traditional industries and casting industries, such as die-casting removal, release agent spraying, grinding, and polishing robot systems. Our main products include die-casting automation, industrial automation, system integration services, automated robots (robotic arms), extract robots, spray robots, polish robots, handling robots, and robotic arms from Yaskawa, FANUC, and ABB. For small and medium-sized customers with diverse production needs, TOVONN offers fully customized integration services, designing exclusive electronic control programs, human-machine interfaces, and special equipment to meet their production requirements.
TOVONN has been offering our customers collaborative production line automation systems since 2004. With both advanced technology and 20 years of experience, TOVONN always makes sure to meet each customer's demand.